When a brand enters the diaper market, one of the first decisions to make is whether to manufacture tape style diapers and pant style diapers , or both. While the difference seems small on the surface—tapes vs pull-up design—the two products follow entirely different manufacturing workflows and cost structures. Design Basics Tape-style diapers rely on adhesive or Velcro tabs and are usually chosen for newborns. Pant-style diapers use a 360° elastic waistband, making them suitable for active babies who stand, crawl, or walk. Manufacturing: Where They Differ Both products use common core materials like fluff pulp, SAP, and nonwoven sheets. But the assembly turns different: Tape-style: Focus on tapes, precise tab applicators, wing panels, and simple side seals. Pant-style: Requires elastic waistband feeding, tube shaping, and side seam welding. This increases production complexity and wastage. Cost Comparison Pant-style machines require higher CAPEX because of additional m...